Foundry molding plant

At Siminski-Ordon Iron Foundry, the focus is on the mechanization of production, so its basis is the DISAMATIC automatic molding lines. Their use allows to maintain high quality and repeatability of produced castings. The equipment in our possession allows for the realization of medium and large series with a diverse assortment.

The mold shop is the heart of the entire foundry. This is where the molds are produced and the liquid metal is poured, so it is important that this process takes place on modern and efficient equipment.

Siminski – Ordon Iron Foundry is in possession of two lines with DISAMATIC automatic machines:

DISAMATIC 131 A (production: 2007/2017) with parameters:

  • maximum casting dimensions 500 x 400 x 250 mm
  • dimensions of model plate 600 x 480 mm
  • maximum casting weight: 25 kg
  • maximum capacity: 400 forms/hour
  • The length of the mold cooling line 80 m (AMC+SBC)

DISAMATIC D3 Z555 (production: 2016) with parameters:

  • maximum casting dimensions 600 x 500 x 250 mm
  • dimensions of model plate 750 x 570 mm
  • maximum casting weight: 35 kg
  • maximum capacity: 555 forms/hour
  • The length of the cooling line of forms 85 m (AMC+SBC)

 

The machines are additionally equipped with attachments for placing cores. This makes it possible to produce high-quality core castings. In addition, the automats are integrated with robots for placing filters.

The model plate exchange system is user-friendly, which dramatically reduces the time to switch the machine to produce a different range of products. Thanks to modern software, the following processes are streamlined:

  • Data exchange between the machine and computers in the foundry network
  • database collection and management
  • production reporting
  • archiving of production parameters
  • Support and control of preventive maintenance

Types of castings made :

made of gray cast iron:

  • EN-GJL – 150
  • EN-GJL – 200
  • EN-GJL – 250
  • EN-GJL – 300
  • EN-GJL – HB155
  • EN-GJL – HB175
  • EN-GJL – HB195
  • EN-GJL – HB215
  • EN-GJL – HB235

made of ductile iron:

  • EN-GJS – 400-18 LT
  • EN-GJS – 400-18
  • EN-GJS – 400-15
  • EN-GJS – 450-10
  • EN-GJS – 500-7
  • EN-GJS – 600-3
  • EN-GJS – 700-2